High-performance X-ray inspection equipment for detecting large-sized products.

 

wahfei-s100-xray-inspection

In today’s rapidly evolving industrial landscape, the demand for superior product quality and safety has never been higher. Whether inspecting IGBTs, automotive headlights, castings, high-power LEDs, or various plug-ins and connectors, the accuracy and reliability of inspection equipment are of paramount importance. To meet these rigorous requirements, we have developed a high-performance X-ray inspection system specifically designed for large-sized products, offering an efficient, precise, and dependable solution for industrial quality assurance.

 

At the heart of this system is an innovative large platform design, featuring an inspection area of up to 550×450mm and a maximum load capacity of 20kg. This design is tailored to accommodate the demands of inspecting oversized and heavy components, ensuring that even the most substantial items—from large power modules to heavy machinery parts—can be scanned without any blind spots. As a result, every minute detail is accurately captured, providing robust assurance of product quality.

X-RAY-real-time-navigation-inspection-system

To further enhance efficiency and accuracy, the system is equipped with an advanced real-time navigation inspection system. This technology continuously monitors the sample’s position during the inspection process, ensuring that every potential defect area is thoroughly covered and significantly reducing the risk of missed detections due to misalignment. With this intuitive monitoring system, operators can instantly view the inspection status, quickly identify anomalies, and promptly address any issues, thereby streamlining the entire inspection process.

 

Traditional manual inspection methods are often prone to human error and can be time-consuming. To overcome these challenges, our system incorporates an automated CNC programming function that enables precise, program-driven movement and point capture. This automation not only minimizes human-induced errors but also ensures consistent and repeatable results, markedly enhancing both the efficiency and accuracy of the inspection process.

 

Another standout feature of the system is its chip solder transparency inspection capability. The detector can tilt up to 60 degrees, allowing the X-ray beam to penetrate and reveal the intricate internal structures of components, thereby effectively reducing blind spots. Complementing this advanced functionality is an integrated safety radiation monitoring system, which continuously displays real-time radiation levels. Should radiation exceed safe limits, the system immediately triggers an alert, ensuring the safety of both operators and equipment.

 

Thanks to these cutting-edge technologies, the high-performance X-ray inspection system has been successfully applied across various industrial sectors. Whether it is for IGBT inspection, automotive headlight verification, casting examination, high-power LED inspection, chip solder transparency analysis, or connector testing, this equipment delivers efficient and precise results that underpin product quality. Its superior performance has made it an indispensable tool for companies seeking to reduce defect rates and enhance overall product excellence.

x-ray-chip-through-the-tin-rate-detection

In summary, our high-performance X-ray inspection system combines a large-capacity platform, real-time navigation, automated CNC movement, chip solder transparency inspection, and comprehensive safety monitoring to create an all-encompassing, efficient, and reliable inspection solution. We remain committed to continuous technological innovation and product optimization, consistently delivering more efficient, accurate, and safe inspection experiences that empower businesses to achieve exceptional quality and sustainable growth.